60W Dummy load 試製

 

dl_lpwr

 

本文載於 201811qst 雜誌,網上 search 一下資料,原來原作早己上網,只是加了 Arduino 去計算輸出功率。

Source:

http://www.ai4ji.com/projects/dummyload.htm

這款自製 dummy load 油浸散熱下,可承受 200W 輸出功率達 5 分鐘。

而本文是 bypass 了功率計這 part,原因是需要有另一功率計去調較讀數。

問題來了,有功率計的,不需這種迷你顯示 meter。

dl_meter

Courtesy of Nov-2018,QST

 

沒有的,想仿製但沒有另一功率計去調較讀數,出來數字唔精準。

所以本文專講 dummy load 自製。

 

Dummy load 也見於業餘無線電考試範圍內,這是一個實淺的好機會。

SWR meter 輸出端接駁天線,多是用來測試發射機與該天線系統是否匹配,駐波要小。然而,有時在焗狹窄室內量度手機天線,讀數也會受環境影響。

如我們需測量發射機的輸出,或當中的連接線,接頭是否ok,需不受環境影響,輸出就需接駁 dummy load 了。

Dummy load 吸收絕大部份發射機電波能量(係有少少泄漏),並轉化為熱能。

以上兩種方法,common part 係接線。接線係大題目,可以講一篇文,這裡用最簡短的形容:越短越好,情況許可,用粗 cable,儘管量度的是手機,用轉換頭接粗 cable,尤其在 UHF 頻段。

dl_cable

 

幼線如 RG-58,在 UHF 下駐波稍大,所以過往的測試 demo多在 VHF 完成,又或以粗 cable 5D 完成。Dummy load 接頭用 M 頭,不要用 BNC 了。

 

dl-30a

商品化的 dummy load ,如附圖的規格是 15W,瞬間100W

 

VEC-554_1

官網圖片

有一些罐裝油浸型的,最高可承受 1000W

我們今次試製的是介乎兩者。

 

並廿枝 1k 等於 50 Ohm

原線路是廿枝 1k +/-1% 電阻 in parallel,得出 50ohm。並配一簡單整流分壓電路,檢波後將能量輸為電壓,火數越大,電壓越大,反之越小。

dl_meter_cct

Courtesy of Nov-2018,QST

1k 電阻火數是 3W20 枝並排就得出最高耐功率 60W 了。

留意電阻物料是 metal film 金屬薄膜,一般誤差 1%  電阻均是 metal film 的。

這裡用 metal film 電阻,主要取其低電感特性。

60W 50 Ohm,經油浸散熱後其最高承受功率可達 200W

油,文章中起用的是 mineral oil,即礦物油。香港人聽落就會眉頭皺,邊道搵 d 礦物油返 o黎,神油可能易搵 d

結果神推鬼壅給我在宜家買拖把時見到有,分膠樽裝和罐裝。

dl_oil_bottle

 

 

ikea_oil

官網圖片

 

咁油浸定唔浸

首先,要清楚知道商品化罐裝油浸型 dummy load 的用途。

從其特性圖得知,其可承受高功率約數分鐘。所以,其用途是維修向的。維修,測試發射機的後級功率部份後,要 full pull 輸出一段時間,証明輸出火數穩定,散熱風扇等工作良好。

這種測試,一般業餘電台同好是用不著的,所以唔油浸,只 60W 手車機向的同好是 ok 的。我們的測試不外幾秒,知道輸出火數,SWR 等。個 load 熱了,放開 PTT,攤凍再試即可。

至於我放棄油浸的原因,倒是一個實際問題。潛在漏油問題解決不了。倒瀉油比倒瀉水煩 n 倍。

以宜家罐裝礦物油為例,打開,倒掉一點剩 7-8 成蓋過電阻,頂蓋開個孔給 RF 頭即成。

這是理論,開個孔給 RF 頭容易,但這個 RF 頭的外殼 (GND) 需和油罐絕緣,否則 high power 下 接觸到個罐隨時觸電。

dl_internal2

要和油罐絕緣,個 RF 頭螺絲位可包膠紙,頂蓋上下貼膠紙。但罐內有油,油接觸到這些膠紙會否令其黏性融掉,油也會在蓋頂的孔漏出等等。

總之一大堆唔係無線電既問題,解決不了,也不花時間研究了。

 

組裝

 

dl_internal

 

將廿枝電阻銲在兩塊萬用板沒難度。RF 頭條件許可應用 M頭,否則用 BNC 吧。M 頭在 UHF 頻段較好。

電子方面相對簡單。

鐵罐方面,用餅乾罐就 ok 了 。開孔方面,留意餅乾罐鐵片很薄,容易開但披鋒,鐵碎也很鋒利。

 

plastic_can

 

這方面有困難的同好,其實也可以用一些耐熱的糖果,零食罐,外包錫紙就 ok 了。唔包,也只是電波外泄,對周遭影響很微,因大部份能量也被電阻轉為熱能了。

業餘的手作仔,不對外界產生干擾其實可以很隨心的。

用鐵罐的,要留意上文提到的 RF 頭與罐身絕緣問題。

絕緣後必需用萬用表量度兩者電阻無限大。

銲完後,用萬用表再量度一下 M 頭的電阻值,應是 50 ohm,如是 52 ohm 或更大,就是有電阻腳未銲到了。

 

實戰

測試前再三檢查線路與鐵罐是絕緣。先以手機 low power 測試一下,駐波,功率讀數 ok 的話,再以車機 high power 輸出,效果良好。

dl_lpwr

 

dl_hpwr

 

 

總結

廿枝電阻就是一個 60Wdummy load 了。失敗機率少,比百多元的商用 15W dummy load 便宜 n 倍。是一個簡單合用的 weekend project

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Anytone AT-D878UV open box

 

878_cover

 

Anytone AT-D878UV is a popular DMR radio model recently, I bought one set from US in January.

 

878_kit

 

Let’s do a full checking.

 

Why Anytone AT-D878UV

For full detail specification, please refer the official website. Here is my points to buy it:

FCC certified

Support analog APRS and DMR Brand Master APRS

Can import MARC-ID global DMR user ID

Dual band (U/V)

4 stage of TX power

GUI similar to Alinco DJ-MD5T DMR radio

 

Battery

878_bat

 

The bundled Li-ion battery marked 7.4V 3100mAh. I test it’s capacity by the following steps:

Fully charged the battery by the bundled charger.

Then let it discharge to battery low by scan channel for days.

 

bat_change

 

repeat the step 1 & 2 again.

Then charge it by a radio control car battery charger, it shows the charging current & final capacity.

The charging current set to 1A. The battery capacity shows 8.2V 2500mAh.

Then discharge by the same step 1 & 2 twice.

Charge the battery by 1C, it means 3.1A by the RC battery charger. It shows 8.2V 2587mAh when fully charged.

charger_complete

 

However, I plug the battery to the bundled charger, the charger will continue to charge the battery to 8.3V, which near the max Li-ion voltage 8.4V .

878_full_charge

So I will say the capacity of the battery not less than 2500mAh.

 

GPS

gps_all

I compare the GPS of AT-D878UV with ICOM ID-31, TYT MD-380G .

First of all, I turn on the 878UV GPS on a football playground. The GPS request about 5min to lock the satellite.

It may be caused by shipped from US, and need time to cool boot. I let it run for 15min more to built up the location data.

Then I relocate to a small garden, where next behind some 30-40F tall building.

GPS1

 

The 3 rigs turn on at the same time, with GPS function.

ICOM ID-31 located after 1min.

878UV located after ~2min.

MD-380G cannot locate the co-ordinate.

The GPS performance of 878 is average, even I expected it should better than ID-31 as it is GPS/Baidu bi-system.

 

Antenna characterises

Same as other China band handheld transceiver, the bundle antenna & hand strap almost same with others.

The 878UV antenna is same as my TYT-MD380 one.

Here is the frequency response diagram.

878_antenna

The UHF performance better than VHF.

 

Hand / Neck Strap hole

I compare it with ICOM ID-31 (right hand side).

stripe_hole

 

The design of the 878UV strap hole is poor, it is easy to be broken. The ID-31 hole design is better because it almost hidden in the body.

 

Knob

There are 2 knobs, right is power + volume, left is channel selector.

878_knot

 

Unlike the predecessor, 868UV, the 2  knobs is too smooth, and easy touch others during rotating.

The Channel selector is too tight, the feeling is not good.

And the worst is internal metal case can been seen from outside.

knob_metal

How come it is IP54 water proof ?

 

Headset cover

It use 2 plastic legs to connect to the body.

878_h_cover

 It is a good design. Some of dust cover connect to the body by a piece of rubber which easy to tear down.

 

Programming cord

 usb_cord

 

The quality of the programming cord is poor. It is simply a rubbish. The PC always cannot detect it.

I make a one finally. Please be remind that there are some diagram from internet is incorrect (D+D- swapped).

Here is the Correct diagram.

progcable

 

And information from Internet told the driver is unsigned, it may face problem during installation in Win 10.

I still using Windows 7, so it is OK to me.

 

 Opening screen

After power on, it needs ~7 sec. to boot up to the welcome screen / string.

It is too long and will cause bad feeling to the first time user.

 

Output Tx power

The user manual told there are 4 stage of the Tx power, they are (L)1W, (M)2.5W, (H)4W, (T)6W.

Here is my test result:

power_op

My testing result shown the Low power stage is 0.1W only. 10 times smaller then the specification.

 

vhf_l

 

uhf_l

 

 

Bug

As my YouTube channel show, a bug was found, the mode will change randomly when switching the main/sub channel.

 

According the comments from the YouTube, it will be random trigger the short press function of PF3 when pressing P1 / P2.

I do hope the Anytone fix the bug asap.

 

Overall Operation

First of all, the circle pad under the TFT screen is upper & lower key only, no left & right.

If I select a zone by the circle pad, then to select a channel to QSO, there are 2 methods.

One is enter the channel number by the number key pad directly, second is by the top channel selector.

The first method is not a common practise to ham.

But the problem of the second one is that, after you selected zone,by the circle pad, you cannot touch the top channel selector by the same hand. You need use another hand for it.

A good design handheld should be done by one hand only.

In fact, if the P1/P2 button can be set for the channels shift, whatever long/short press, it should solve the problem.

But the existing firmware no such option.

 

GUI

Simply to say, the GUI is clone from the Alinco DJ-MD5T.

But just the main screen only.

878_blue

 

All the rest page are the blue style which common for the China DMR radio.

 

md5-screen

screen capture from YouTube

The sub-menu of the  Alinco DJ-MD5T is in black style which same as main screen.

 

Channel Display

The default is dual channel mode. However, when you turn off the sub-channel, the main channel fonts will not re-size to full screen.  It just left the bottom in blank.

mono_ch

If the frequency of the channel can be shows on the bottom blank area, it will prefect.

 

The programming  software

If you are experienced DMR radio user, it is easy to use the software. Otherwise you may need to test the setting one by one. As no user manual for the software.

878_prog

Most of the MD-380 series 3rd firmware function  can be found here, although some of them the wording is difference. Say monitor, CC, TS set to Double slot, Any Any ; it will be MD-380’s promiscuous mode.

878_pmode

An interesting thing is a working mode was found on the software, it can toggle between amateur / professional.

878_ap

I tried but did not found any difference.

 

Display

It can display Asian character such as Traditional Chinese, so I trust others non-English should be OK.

 

Multi-ID

The AT-D878UV support Multi-user ID, and mount it to a dedicated channel, e.g:  DMR repeater.

878_multi_id

 

 

Multi-mode for the Channel

Channel can be program to one of the following modes:

  • Analog. analog only
  • Digit, Digit only
  • A+D, Dual mode monitoring, Tx by analog mode
  • D-A, Dual mode monitoring, Tx by digit mode

 

Import MACRC-ID user database

TYT MD-380 series DMR radio support import MACRO-ID global DMR user ID database, but it request compile to bin format first.

The AT-D878UV programming software support csv file format, which can be open/edit by MS Excel.

I had upload the 4-Feb user DB to 878. From import to the software, and then upload to the radio request around 10 min.

It will not affect the radio performance (speed) afterward.

Although the user DB was uploaded to the 878, but there are no place to check the DB in the rig.

If you want to call someone, you need remember the one DMR-ID.

There is a Friends List under the digital contact list, but I do not know the purpose.

878_friend

 

 

Custom opening image

The 878 programming software can handle custom opening image directly. While MD-380 series request 3rd party software to handle it.

878_bmp

 

APRS

Besides the analog aprs, it support band master digit aprs, include APRS SMS.

Analog APRS can be assign to a separate frequency, and different TX power.

878_aprs

Please select Motorola radio in the Band master dashboard before access to BM network.

 

 RTC

The 878 Real Time Clock can sync with the GPS clock manually.

gps_time

 

Bluetooth Headset

Most of the China DMR radio headset is Kenwood type. It worked with my BT headset dongle.

878_BT

 

YouTube

It shows the 7sec delay after boot up. And then it is an audio test with MD-380.

The last test is aprs SMS test to APRSDROID.

 

 Conclusion

In my opinion, the main point of 878 is the GUI cloned from Alinco DJ-MD5T. The hardware almost same as 868. But the price higher than 868 for $41. It is quit expensive.

However, AT-D878UV is a ham radio oriented DMR radio, all the function for ham was provided, It is suitable to an experienced user.

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